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Production |
 Production
orders are accepted with minimum lead time
of 3 to 4 months. Since Nepal does not
produce standard raw material required for
production of export merchandise, most of it
with exception of packaging material, is
imported for either from India of from other
countries namely China, Korea, Hong Kong
etc. Importation into Nepal from most origin
points take about 5 to 6 weeks. Than allow 4
weeks
time for production, to decide on the
shipment schedule of the merchandise.
THE PRODUCT AND THE PLANT CAPACITY
AMI APPARELS was initially conceptualized to
manufacture only high value add and complex
outer wear for the US and European markets.
In order to circumvent the adverse effects
of the fluctuation demand pattern of the
markets, a part of the production faculty
was dedicated to production of garments with
cotton, rayon, polyester and other fabrics.
As a result today, this unit is technically
capable of producing almost all kinds of
garments with woven fabric.
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1. |
Ladies, Men’s, and Kids Shirts
or Blouses |
600 pcs per day per line.
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2. |
Ladies, Men’s, and Kids Shorts |
500 pcs per day per line.
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3. |
Ladies, Men’s, and Kids Trousers |
500 pcs per day per line.
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4. |
Heavy Quilted Jackets |
150 pcs per day per line.
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5. |
Non Quilted Spring Outerwear |
250 pcs per day per line.
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QUALITY CONTROL
 Quality
control system is based on J.C. PENNY
system. It requires random checking of
10 percent of the item by the Fabric
Checker and the Store Keeper before they
go to the Production Line or, Cutting
Department.
Fabric Checking, Hard Pattern Checking,
Spreading Check, Marking and Layout
Checking Cutting Blocks Checking are the
essential quality control system of the
factory.
In lines 7-0-0 system is applied by
Quality Control Inspector. The machine
output undergoes 2.5 Observed Quality
Level. Not a single piece is allowed to
reach the Finishing Section unless
audited by the Auditor.
 Quality
controllers and Supervisors regularly
meet and assist each other to achieve
the desired quality level. Quality
efficiency of each Operator, each Line
and each Supervisor are recorded in
computer and their performances
frequently monitored. The factory has IN
House Washing Plant; well enough for
Stone Washing, enzyme wash and Bleach
Wash. Production capacity of the Washing
Unit is perfectly matched with the
Production Capacity of the Machines.
In the Finishing Section, Rotary Type of
Quality Check or two-tier Checks, is
Applied depending upon the style. In any
case, No Piece is allowed to go inside
the polybag unless audited by the Final
Auditor.
Also, a Proper Care is taken to look
after the Workers’ welfare and their
Safety at workplace.
Compliance with HMG Rules
 Job
Seekers below eighteen years are not
even allowed to enter the factory
premises. The Workers are appointed in
accordance with the local Labor Law and
their files well maintained. Female
Workers are not encouraged to work at
night over time. Even Male Workers are
not allowed an over time of more than
ten hours a week. A normal working hour
is seven and half hours a day and six
days a week.
Safety Measures
Workers are well-facilitated with Clean
Drinking Water, Well-equipped Cafeteria,
Sufficient rest Rooms, toilets and Baby
Sitting room. Emergency exits, In-house
Doctor, First Aid Boxes and the
Emergency Transportation or even the
Ambulance are available Round the clock.
Business Practices
Order Booking Sampling:
 There
are normally two seasonal operating
cycles, namely for fall and spring
sales.
Designing is not our strong point, hence
most of our current buyer supports us
with their own designs and sampling is
done at our end on such specifications.
The minimum size of orders per style is
expected to be 1000 dozens; however this
is not rigidly followed in case of
regular buyers. This minimum size order
can be broken down into three of four
sizes and colors.
Machinery List
Single Needle Machines
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1. |
DDL – 8500 JUKI |
80 |
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2. |
Sunwood make model no. DDS –
500 |
170 |
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3. |
Corona make model no. SG -
55 – 1 |
12 |
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4. |
South-China make model no.
GO –28 |
5 |
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5. |
Brother make model no. DB2B
5200 |
15 |
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6. |
Juki Cutter model no. DIM
5200 |
15 |
Double Needle Machines
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7. |
Model no LTZ – H230 |
29 |
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8. |
Adjustable left & right
model no. LTZ –H240 |
30 |
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9. |
LH 128 EF |
6 sets |
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10. |
LH 31688 E |
4 sets |
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11. |
Model no. E 515 (Juki) |
5 sets |
Over-lock Machines
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12. |
Siruba model no. 757 |
25 |
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13. |
Juki model no. 3616 |
4 |
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14. |
Juki model no. 2300 |
3 |
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15. |
Juki model no. 3616 – E
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10 |
Button Hole Machines
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16. |
Brothers model no. B 814-2 |
3 |
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17. |
Juki model no. LBH 780 |
2 |
Button Stitch Machines
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18. |
Juki model no. MB 372 |
5 |
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19. |
Brother model no. BE 438B
(LK3-4380E1M) |
1 |
Flat Lock machines
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20. |
Pegasus T – Dust Drum model
no. W664-35BD X356/FT 540 |
4 |
Power Operated O/L machines
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21. |
Pegasus model no.
M732-355-3X2X4 |
2 |
Bar tacking Machines
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22. |
Juki model no. LK 1850 |
5 |
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23. |
Brothers model no. LK3- B 430-3 |
1 |
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24. |
Juki Bar tack model no. LK-1900
– SS |
4 sets |
Other Machines
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25. |
Snap machine model no. S-36 |
9 |
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26. |
Kansai machine model no.
FB-1412P |
3 |
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27. |
Zigzag machine model no.
LZ-2280-1 |
5 |
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28. |
Cutting machine (Blde Streak II) |
1 |
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29. |
Thread winding machine model no.
HN-05 |
1 |
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30. |
Thread sucking machine |
1 |
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31. |
Brother Key Hole machine |
1 |
Washing Machines
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32. |
Thermax Boiler (600 Kg) |
1 |
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33. |
Washer
(Washing Machine M009A-160Kg) |
2 |
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34. |
Sample Washing Machine (35 Kg) |
1 |
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35. |
Tumbler Drier (120 Kg) |
2 |
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36. |
Hydro MS outer SS inner (1000
Kg) |
1 |
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37. |
Water Treatment plant (11000
liter/hour) |
1 |
Fabric Checking Machine
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38. |
Ramsons Fabric Checking Machine |
1 sets |
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